Methane Capture from Hydraulic Fracturing

An example of how Methane can power vehicles

In the above article, methane that would normally be cascading out of landfills is being captured, condensed, and sold to "large fleet operators" such as Hertz and SuperShuttle. Rather than having this harmful gas fill up our atmosphere and speed up the rate of climate change, it is being harnessed as an energy source. The fuel that is made out of this methane burns cleaner than fossil fuels, is domestically produced, and is far less expansive than any other fuel source on the market.

Using methane for these large fleet operators makes a lot of sense because they require mass amounts of fuel. By using the cheaper methane product, these companies can save a lot of money. They also are able to cut down on their carbon emissions, a government mandated regulation that was been evolving over the past few decades. I think using methane for large fleets like this is a really good idea because they use the most amount of fossil fuels and it is easier for these fleets to plan around being near the methane pumps than it is for regular citizens who's location depends on their job rather than fuel availability.

One thing that the article didn't talk about is the infrastructural change this could potentially create. I wonder if the fuel is able to be directly used in the already existing engines or if something within the vehicles needs to be changed. Also, do gas stations have to be retrofitted to hold and pump methane gas or can they already accommodate the new fuel source?

In all, I am happy to see this sort of progress being made. With an increase in these types of methane projects comes an opportunity for the growth of alternative energy markets to start to be able to compete in the energy sector of our economy. While I do not believe that getting our energy from methane is the answer to all of our problems, I do like to see action being carried out on potential solutions. If our system were to completely switch to methane, we would run into a similar problem with depletion as we have with fossil fuels. It isn't the most sustainable, however it is helping to get the most value out of our resource usage. There will not be one technology that is going to save our planet, but I do believe many smaller, domestic products will help to cut down on the amount of actual energy we need to use and the impact we have on the planet. Why should we be using millions of barrels of oil a day to transport our energy across the world when instead we could just plug in to our trashcans for a much cheaper, and greener way of getting to the store.




Interview with Peter Troester

The person I chose to interview for my independent study was my brother Peter, a technical professional engineer in the hydraulic fracturing business. For privacy reasons he did not want me to say the name the company he works for, but what they do is get contracted out by big oil companies, such as Exon and BP, to perform the act of hydraulic fracturing on drill sites, specifically in his case for wells in Wyoming and North Dakota. His job is to be in the field monitoring job quality. He makes sure that the customer is getting what they ordered in regards to pumping rates and fluid recipes. I went into the interview wanting to ask him a number of questions regarding the potential to capture the natural gas that gets flared off during the process of hydrofracking and compressing it to be used as an energy source. As a natural resources major, I thought it would be very valuable to have this conversation seeing as not everybody has this kind of in with someone in the business. To begin I would like to explain my understanding of why chemicals are used in the first place and to go over the fracturing process.

When Pete shows up to a well, an oil company has already dug the whole. Sometimes his company gets contracted out to do the cementing around the pipe of the dug out well, but never do they actually dig the hole or insert the pipe into the ground themselves. In the event that they have been hired to cement the well, the process involves pumping wet cement through the pipe, which travels down to the bottom and back up the sides of the hole, filling in the foot long gap between the ground and the pipe. Different cement slurry mixtures can be used in this filling process. When Peter’s company gets contracted out to do the cementing, the customer will sometimes request a certain slurry to be used.
The cementing process has the potential to cause an environmental catastrophe. If the pipe gets bent during the process of shoving it down the well, the gas and frac fluid that is pumped through the piping can leak out, and if the cement does not fill properly, those contaminants can flow into the ground. Unfortunately, it is very difficult to solve this issue because they cannot see what is happening that far underground and cannot check whether the cement has any gaps in it or if the pipe is bent. He explained to me that different cement slurry’s could withstand more chemicals and retain a tighter seal than others. In the case of the BP oil spill down in the Gulf, the wrong slurry was used, even though they were advised against it, because it was cheaper, and the largest oil spill in US history resulted because of it.
            Pete suggested several solutions for this problem. First off, there should exist more regulation on the type of slurry that can be used in the cementing process. This way companies will not be able to cheap out and lower the quality of the well, putting at risk the environment surrounding the drill sites. Secondly, because of the fact that you cannot monitor the integrity of the cement and piping that far into the ground, some wells extend a far down as two miles, drilling locations should be chosen more carefully so as to avoid the contact the drilling fluids will have with the environment if a leak were to occur. Water tables only exist until a certain depth, which Peter claims to be far less underground than the wells in Wyoming and North Dakota. Additionally, the fractures his company makes in the rock only extend out a few hundred feet. By creating rules stating how far away from and below a well needs to be from a water table, the risk of contaminating ground water could be eliminated. He also mentioned that wells that have already been plugged from the past are being reopened and fraced, some of which are not deep enough to avoid the risk of contaminating groundwater, which more regulation could fix as well.
            After the piping is in the place, the fracture can be made. Over 95% of the mixture that is pumped into the ground is water, the other couple of percent is mostly guar-gel, a seed based component found in toothpaste, shampoo, gum and many other common products. Other small percentages of chemicals are used, however he did not disclose to me which ones. While it may seem like these are low percentages, the quantity of these chemicals is actually quite large due to the massive scale of drilling. These chemicals are necessary because water is not viscous enough to fracture the rock, even at the high-pressure levels used, and they create a wider path for the oil to flow. The fluid is pumped down the pipe at a very fast rate, breaking the rock and creating larger cavities for oil to be accessed through. These cavities are then pumped with sand at increasing levels, starting at about one pound of sand for every gallon of fluid, ending with four pounds of sand for every gallon of fluid. Sand takes the place of piping in the fractures. Oil is able to travel through the sand because it is more permeable than the rock. A breaker fluid is then pumped through the well to break down the frac fluid to make it easier to extract. The frac fluid is then both pumped and carried out of the well through natural pressure by the customer.  
            Natural pressure is very high in these wells because they are so far underground. At the beginning of the pumping process, the natural pressure forces the oil out through the sand veins and up the piping. Eventually though, oil has to be pumped out of the ground like a traditional well.
            Many natural gases are released out of the pipe due to the pressure. One of these gases is methane, the most harmful of greenhouse gases. Industry regulations require oil companies to burn off these gases rather than allow them to escape and pollute the atmosphere. The flaring of escaping natural gas from a large chimney is one of the most prominent visuals on any frac job site. Even the burning of these natural gases can be harmful because of the scale at which it is done. To combat this many states have adopted a flaring limit per job site. Pete has been on several jobs that have had to shut down and cap the well because too much gas was being released and they were exceeding the flaring limit.
   
It is this escaped gas that I feel is going to waste, and so I asked Peter about the potential to capture the gas for energy. The reason oil companies are not doing it currently is that it is not economical. It would cost more money for them to capture and transport the natural gas than what they could get back from selling it. Markets just do not exist for natural gas and prices for it are very low and not competitive.
Even though his company would not be capturing the gas themselves, they are still interested in the topic. Currently, his companies production enhancement department is looking into running their trucks and equipment on natural gas. They spend thousands of dollars a year on diesel to run their machinery and it is very wasteful. Running their trucks on natural gas would be cheaper for his company since the price is much lower and would be far less harmful to the environment since natural gas burns much cleaner than diesel and that gas is just being wasted anyway.
At the end of the drilling, the sand is just left in the ground. There is no way of pumping out sand, so it stays in the cavities created by the fracturing. This can be harmful to the ecosystems because it is not the natural sand that occurs in that area. The well is then plugged with cement and abandoned.
Another area of possible pollution from fracing is in surface spills. Large trucks are used to mix the frac fluid and it is transferred from machine to machine frequently, causing a potential for spills. Peter has seen many surface spills, leaching the frac fluid into the ground. To prevent this, some of his customers put down large tarps over the entire job site to contain any sort of spills. This is another avoidable issue if there were more regulation mandating the use of tarps.

After talking with my brother, the two of us came to the same conclusion: we do not support hydraulic fracturing simply because we believe that we should not be creating more infrastructure for unsustainable fuel sources. Ground water contamination, surface contamination, and air pollution can all be prevented in the industry with stronger regulation, something the average American does not necessarily know. Most people write off fracing because of those issues but they are preventable. It is even possible to cut down on the wastefulness by capturing the natural gas like I talked about. I just believe that we should be focusing our time and energy on sustainable sources of energy. Capturing the natural gas at least is an improvement from the current systems we already have.  



The Global Methane Initiative  is an example of how the government is trying to support these technologies, professionally laid out on this website. Click the link to read more about it.